DOWNLOADABLE     FILES  

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Data Sheets

APPLICATION

DESCRIPTION

OUTBOARD &
INBOARD

SeaStar Hydraulic Power Assisted Steering

USA-HS1

1Mb

 

BayStar/SeaStar Selection Guide

APPLICATION

DESCRIPTION

OUTBOARD
INBOARD
STERNDRIVE
POWER STEERING

This guide is designed to assist in the selection of the BayStar and SeaStar Hydraulic Steering Systems that best suit the boaters requirements.

SL6001
108 pages
3.6Mb

 

BayStar Installation Books

APPLICATION

DESCRIPTION

BAYSTAR OUTBOARD

BOOK 12 - Old BayStar Non-H parts
Single Station steering for boats rated to a maximum of 150HP* (Total).
*BayStar is not suitable for certain high performance 150HP engines. Contact Teleflex Canada for details.

764600
36 pages
1776k

BAYSTAR OUTBOARD BOOK 14
BayStar Tilt Helms.

760500
20 pages
235k

BAYSTAR OUTBOARD BOOK 15.1
NEW BayStar Sport Tilt Metal Helm.

765703
16 pages
976k

BAYSTAR OUTBOARD

BOOK 19 - BayStar H Style Cylinder
Single Station steering for boats rated to a maximum of 150HP* (Total).

864600
36 pages
1000k

BAYSTAR OUTBOARD BOOK 22
NEW BayStar Metal helms.

964610
34 pages
1.5Mb

BAYSTAR INBOARD BOOK 43
Hydraulic Steering for Inboard Powered Vessels.

343320
27 pages
1.6Mb

BAYSTAR OUTBOARD BOOK 47
Side Mount and Splashwell Mount Steering Cylinders.

343322
11 x 17 Sheet
288k

 

SeaStar Installation Books

APPLICATION

DESCRIPTION

SEASTAR OUTBOARD

BOOK 1
Front Mount Cylinder HC5342.
Side Mount Cylinder HC5370
.

296221
77 pages
1.6Mb

SEASTAR OUTBOARD BOOK 1.1
Front Mount Cylinder HC5345, HC5347, HC5348.
Side Mount Cylinder HC5370.
Splashwell Mount Cylinder HC5380.

296784
64 pages
3.5Mb

SEASTAR INBOARD AND
STERNDRIVE
BOOK 2
Hydraulic Steering for Inboard and Sterndrive Powered Vessels.

070323
43 pages
452k

SEASTAR INBOARD AND
STERNDRIVE
BOOK 2.1
Cylinder Installation Manual for Inboard and Sterndrive
Powered Vessels

343319
44 pages
3.0Mb

SEASTAR
TILT HELMS
BOOK 5
Traditional and Sport Models
869528
22 pages
272k
SEARSTAR
BOOK 5.1
Sport Tilt Mechanism

279102
12 pages
880k

CAPILANO BOOK 4
Capilano 1250V, 1275V, and 1350 Hydraulic Steering Systems.

165025
12 pages
284k

SEASTAR STANDARD HELM BOOK 7
SeaStar Front Mounting Helm Pump.

782920
376k

SEASTAR POWER STEERING BOOK 8
Power Steering for Inboard Powered Vessels.

832921
48 pages
1.8Mb

SEASTAR OUTBOARD BOOK 9.1
Cylinder Alignment Valve.

570122
4 pages
132k

SEASTAR OUTBOARD, INBOARD AND
STERNDRIVE
BOOK 10
Automatic and Power Purging Systems instruction manual. Covers the following models: HA5427 (Manual), HA5437 (Manual), HA5447 (Power) and HA5445 (Power Jr.).

570224
16 pages
385k

SEASTAR POWER
ASSIST (SPA)
BOOK 17
Hydraulic Power Assist for SeaStar Steering Systems

For units built before July, 2007.

298303
28 pages
718k

SEASTAR POWER
ASSIST (SPA)
BOOK 17.1
Hydraulic Power Assist for SeaStar Steering Systems
For units built in July, 2007 and later.

298401
28 pages
1.3Mb

SEASTAR POWER
ASSIST (SPA)
BOOK 17.2
Hydraulic Power Assist for SeaStar Steering Systems
Including SeaStar Pro.

298403
34 pages
860K

SEASTAR & SEASTAR PRO
TILT HELMS
BOOK 23
SeaStar & SeaStar Pro Classic Tilt Helms.

869529
16 pages
740k

SEASTAR DC POWER
STEERING UNIT
BOOK 30
DC Power SteeringUnit (Part # DC1000 and DC2000).

391001
23 pages
972k

SEASTAR AUTOPILOT
PUMP
BOOK 40
Designed for use in recreational marine applications, in
conjunction with SeaStar hydraulic steering Systems.

798320
27 pages
685k

SEASTAR POWER
ASSIST AUTOPILOT
(PAA)
BOOK 41
An electronically controlled hydraulic pump to provide
"Power" for your SeaStar hydraulic steering system.

798323
31 pages
940k

SEASTAR POWER
ASSIST AUTOPILOT
(PAA)
BOOK 41.2
An electronically controlled hydraulic pump to provide
"Power" for your SeaStar hydraulic steering system.

798325
36 pages
1.2Mb

SEASTAR OUTBOARD BOOK 47
Side Mount and Splashwell Mount Steering Cylinders.

343322
11 x 17 Sheet
288k

 

SeaStar International Owners Manuals (Other Languages)

Language

DESCRIPTION

SWEDISH

Hydraulisk styrning för båtar drivna av utombordsmotorer
Frontmonterad cylinder HC5345, HC5347, HC5348
Sidomonterad cylinder HC5370 och
Cylinder monterad i motorbrunn HC5380

200010
A4
165k

FINNISH hydrauliohjaukset perämoottoreille
Eteenasennettavat sylinterit HC5345, HC5347, HC5348
Sivuunasennettava sylinteri HC5370
Peräpeiliin asennettava sylinteri HC5380

200011
A4
165k

GERMAN Hydraulische Steuerung für Außenbordmotorboote
Frontmontierter Zylinder HC5345, HC5347, HC5348
Seitenmontierter Zylinder HC5370 und
Motorwannenmontierter Zylinder HC5380

200012
A4
165k

DUTCH Hydraulische stuurinrichting voor vaartuigen met buitenboordmotor
Cilinder met frontbevestiging HC5345, HC5347, HC5348
Cilinder met zijkantbevestiging HC5370 en
Cilinder met splashwell-bevestiging HC5380

200013
A4
165k

ITALIAN Sterzi idraulici per barche con motore fuoribordo
Timonerie idrauliche per barche con motore fuoribordo
Cilindro frontale HC5345, HC5347, HC5348
Cilindro laterale HC5370 e Cilindro (Splashwell) HC5380

200014
A4
165k

SPANISH Dirección hidráulica para embarcaciones con motor fuera borda
Cilindro para montaje frontal HC5345, HC5347, HC5348
Cilindro para montaje lateral HC5370 y
Cilindro para montaje en el espejo de popa HC5380

200015
A4
165k

FRENCH Appareil à Gouverner Hydraulique pour Embarcations à Moteur Hors-bord
Vérins Montés à L’avant HC5345, HC5347, HC5348
Vérins Montés Latéralement HC5370 et
Vérins Montés dans le Puisard Anti-gerbes HC5380

200016
A4
165k

ENGLISH Hydraulic Steering for Outboard Powered Vessels
Front Mount Cylinder HC5345, HC5347, HC5348
Side Mount Cylinder HC5370
Splashwell Mount Cylinder HC5380

200017
A4
165k

 

High Horsepower Outboard Engine Recommendations

APPLICATION

DESCRIPTION

SEASTAR FRONT MOUNT CYLINDERS All 200HP+ Outboard Engine Configurations using SeaStar Front Mount Cylinders 812121
 7 pages
380k

     

 

Installation & Supplement Instructions

APPLICATION

DESCRIPTION

FRONT MOUNT CYLINDERS Seal Kits HS5157 & HS5167 120720
OUTBOARD TOURNAMENT CYLINDERS Reversing the Pivot/Mounting Plate 832058
REAR MOUNT HELM SeaStar Rear Mount Round Bezel Kit 767628
SPA COUPLING Removal/Installation of SeaStar Power Assist Coupling 289323
HELM MOUNTING SeaStar Mounting Kit HA5478. Front Mout–Round Bezel 767629
CYLINDER PARTS Hydraulic Steering Spare Parts Kit 501001
CYLINDER PARTS SeaStar Cylinder Service Kits HP6016, HP6018,
HP6036 & HP6111
501002
CYLINDER PARTS SeaStar Cylinder Service Kits HP6031 & HP6035 501003
SPA/AUTOPILOT Standalone Autopilot to SPA Retrofit Guide 798324
SPA FUSE Power Assist Maxi Fuse/Fuse Holder 298312
BAYSTAR HELM BayStar Helm Pump # HH4311 & HH4314 764608
HYNAUTIC Trim Pump Part# TP-01 and TP-03 180070
SPA Rebuilt Unit Installation Instructions 289325
DC POWER UNITS Motor Replacement Part # HA1230 391249
CYLINDERS SeaStar/Baystar Outboard Cylinder Groundung Strap
Part # HA5477
296800
SMARTSTICK Magnet Kit# HA5479 for use with Yamaha F250-F350 installations 269071
SEASTAR HELMS SeaStar Sport Plus Tilt Helms 279118
SEASTAR HELMS SeaStar Classic Tilt Mechanism Replacement Part # HA6523 279129
SEASTAR HELMS SeaStar Sport Plus Tilt Mechanism Replacement Part # HA6423 279128
CYLINDERS SeaStar Cylinder Part # HC5339-3 Mercruiser I/O Installation 748552
CYLINDERS SeaStar Cylinder Part # HC5331-3 810038
HYNAUTIC TUBING Hynautic 5/16" O.D. Nylon Tube Fitting 180016
BACK MOUNT HELMS Mounting Bolt Installation 777101
SEASTAR/BAYSTAR FITTINGS Positional O-Ring Horizontal & Vertical Tee Fitting Installation/Realignment 343330
SEASTAR CYLINDERS Outboard Cylinder Grounding Strap Kit Part # 829300 296802
     

 

Filling & Purging Instructions

APPLICATION

DESCRIPTION

BAYSTAR OUTBOARD

BayStar System

764600-
(10-12)

SEASTAR OUTBOARD

ALL SeaStar Outboard Cylinders 296784-
(47-51)
SEASTAR STRENDRIVE ALL SeaStar Sterndrive Applications 070323-
(16-19)
SEASTAR INBOARD ALL SeaStar MANUAL Applications 070323-
(16-19)
SEASTAR POWER STEERING SeaStar Power Steering Applications 832921-
(47-51)
SEASTAR POWER PURGE Power Purge Jr. Single Cylinder 470713
SEASTAR POWER PURGE Power Purge Jr. Dual Cylinder

470714

CAPILANO INBOARD ALL Capilano Inboard Applications 165025-
(13-16)
HYNAUTIC SYSTEMS Hynautic Three-Line Bleed 182000
POWER ASSIST Units built before July, 2007 298303-
(12-19)
POWER ASSIST Units built July, 2007 and later 298401-
(12-18)
CAPILANO HDRAULIC
STEERING
Bleed Valve Kit# HA5404 297800
     
Applications for Cylinder HC5345

APPLICATION

ENGINE MANUFACTURER

TRIPLE ENGINE

ALL

TBD

TANDEM CATAMARAN ALL TBD

 

Tie Bar Kits for SeaStar Cylinders HC5345, HC5347, HC5348, and HC5358

APPLICATION

ENGINE MANUFACTURER

SEASTAR OUTBOARD TIE BAR KIT

HO6001 Single Cylinder

742280

SEASTAR OUTBOARD TIE BAR KIT HO6002 Dual Cylinder 742281
SEASTAR OUTBOARD TIE BAR KIT HO6003 Single Cylinder 742282
SEASTAR OUTBOARD TIE BAR KIT HO6010 Trolling Motor Tie Bar 765432
SEASTAR OUTBOARD TIE BAR KIT HO6040 40" Engine Centers 742280
SEASTAR OUTBOARD TIE BAR KIT General HO6000 Series 742291

 

SeaStar Tournament Tie Bar Cylinders

APPLICATION

DESCRIPTION

TWIN or TRIPLE ENGINE

HC6750, HC6751, HC6752

832056

TWIN or TRIPLE ENGINE HC6753, HC6754, HC6754 832057

 

Triple Engine Tie Bar Kits for SeaStar Cylinders HC5345, HC5347, HC5348, and HC5358

APPLICATION

DESCRIPTION

TRIPLE ENGINE

HO6001, HO6002, HO6003

765433

TRIPLE ENGINE HO5080 742285
TRIPLE ENGINE HO5081 742287

 

Rudder Reference Kits for Cylinder HC5345

APPLICATION

PART NO.

SMART STICK

AR4502

269064

STANDARD RUDDER REFERENCE
(Units are no longer being made by Teleflex)

AR4102

970801

ROBERTSON RUDDER REFERENCE
(Units are no longer being made by Teleflex)

AR4202 970803
     
Hose/Tubing Kits

APPLICATION

DESCRIPTION

BULKHEAD HOSE KIT

Bulkhead Fitting Instructions

971715

BULKHEAD HOSE KIT

Bulkhead Fitting Instructions. NEW Polished plates, single hose

971716

BULKHEAD HOSE KIT

Bulkhead Fitting Instructions. NEW Polished plates, dual hose

971717

 

   
Material Safety Data Sheets (MSDS)

APPLICATION

DESCRIPTION

All

SeaStar Steering Fluid MSDS

MSDS